TechnologyPhase switching
the fuse trips on one phase
Most sites that run out of charging capacity still have two-thirds of it unused, on phases 2 and 3. VOOL's patented phase switching (European patent EP 4 285 454) measures all three and moves each charger to the phase with the most headroom, again every time a car changes how many phases it uses.
- more chargers on the same connection
- 6×
- more chargers on the same connection
- more cars charged in the same time
- 3×
- more cars charged in the same time
- fuse trips from imbalance
- 0
- fuse trips from imbalance
Step by step
From a tripped fuse to a fifth car
Every car is different
Every car charges differently
Some cars charge on one phase, some on three. Many start on one, step up to two and three phases, then step back down as the battery fills.
- Every car is different: Every car charges differently. Some cars charge on one phase, some on three. Many start on one, step up to two and three phases, then step back down as the battery fills.
- Problem: Everything lands on phase 1. Single-phase cars and building devices default to L1. Phase 1 runs at 92% while phases 2 and 3 sit at about 30%.
- The real cause: One more car trips the fuse. L2 and L3 still have about two-thirds of their capacity free. The connection was big enough; the load was on the wrong phase. L1 overloads, the main fuse trips and every car stops charging.
- Solved: VOOL phase switching. The load controller measures L1, L2 and L3 and switches each charger to the phase with the most headroom, again every time a car changes phases. Same cars, same 3 × 63 A fuse, nothing trips.
- Value: Room for more cars. A fifth car charges on the same connection. This headroom is how up to six times more chargers fit on an existing connection.
The physics
Why imbalance happens
Single-phase cars
Many cars charge on one phase only, at 7.4 kW or less. Plugged into a three-phase charger, they all draw from L1 by default.
Cars that change phases
Many cars start on one phase, step up to two and three, then step back down as the battery fills. The load moves during the session.
Building devices
Lifts, pumps and lights load the phases unevenly too, and change through the day.
How it works
Measured, then switched
- 01
Measure
Current clamps on the incoming cable read L1, L2 and L3 every 100 ms: building and chargers together.
- 02
Decide
The load controller knows each charger's phase and each car's phase use, and the headroom on every phase.
- 03
Switch
Each charger is switched to the phase with the most headroom; when a car changes phases, the charger is switched again.
- 04
Share
What is left after the building is shared between cars by need, departure time, price and priority.
The patent
Granted by the European Patent Office
- Patent
- EP 4 285 454 B1, European patent application 21703989.0
- Title
- A multiphaser device and method for uninterrupted AC power switching between sources of same or different phases
- Proprietor
- MultiCharge OÜ (VOOL), Tallinn, Estonia
- Filed
- 26 January 2021
- Granted
- Decision to grant of 2 October 2025; grant mentioned in European Patent Bulletin 25/44 of 29 October 2025
- Designated states
- 38 European Patent Convention states, Luxembourg included
- What it protects
- Switching a charger between phases without interrupting the charge: each relay closes at a voltage zero crossing and opens at a current zero crossing, timed from the relay's own measured switching times
Source: EPO decision to grant (EPO Form 2006A, 2 October 2025) and the published application EP 4 285 454 A1.
Compared
Phase rotation, static limits, phase switching
| Approach | What it does | AMP X VOLTLimit |
|---|---|---|
| Phase rotation at installation | Electrician wires chargers to different phases (L1, L2, L3 in turn) | Fixed: cannot follow which cars are plugged in or how many phases they use |
| Static per-charger limit | Each charger capped so the total stays below the fuse | Wastes most of the connection most of the time |
| Dynamic phase switching (VOOL) | Measures all phases at the connection and moves chargers in real time | Uses the whole connection; the limit is never crossed |
Other makers offer phase balancing too; see AC charging systems compared for a dated, sourced comparison.
Ask your AI assistant
Phase switching questions
“Why does the main fuse trip when the grid connection is big enough?”
“How many more chargers does phase switching allow?”
“Is phase switching the same as phase balancing?”
“Is VOOL's phase switching really patented?”
How many more chargers fit on your connection?
Send us the connection size and the parking spaces; we model it.